Titanium Medical Parts

Product specification Product show In medical parts manufacturing, the main difference is that more than 90% of implants are made of titanium alloys, an unfamiliar metal to the industry. Although some stainless steels are also used, surgeons prefer titanium alloys because of their...

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Description

Product specification

Product name	Titanium Medical Parts
material	ASTMB338-2005a, AMS4942-2001, ASTMB348-2005, ASTMF1295-2001, MIL-T-9046-1999, etc.
Surface Treatment	Anodizing, Sandblasting, Painting, Powder coating, Plating, Silk Printing, Brushing, Polishing, Laser Engraving
Machining Option	Turning, grinding, milling, welding, bending, drilling, swaging, flaring, slot-cutting, stamping, deep-drawing, capping, beveling, etc.
Custom feature	According to your 2D/3D Drawing or sample provided
Package	Standard carton or according to customer's requirement
Certification	ISO9001:2015, SGS

Product show

In medical parts manufacturing, the main difference is that more than 90% of implants are made of titanium alloys, an unfamiliar metal to the industry. Although some stainless steels are also used, surgeons prefer titanium alloys because of their strength-to-weight ratio and better adhesion to human tissue.

Compared with the iron and aluminum alloys we are familiar with, titanium alloys are more difficult to machine. We can think of it as a type of stainless steel, but with a stronger, fibrous chip that is more prone to chipping at the entry and exit points of the tool. Carbide cutting tools do not need to be coated, because machining titanium alloys does not have the same chemical reaction as machining iron, but the cutting edge must be kept sharp. To prevent overheating during high speed machining, PVD coated inserts such as IC908-IC907-IC1008 are recommended.

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Our factory

Production equipment

Equipment List	Brand	Type	Working Track	Tolerance (mm)	Quantity (Set)
CNC Milling Machine	FANUC	FANUC Machining Center	500400320	0.01	15
Brother	Brother Tapping Center	500400300	0.02	10	1
HATEN	Drilling & tapping machine		0.02	5	2
LK	Machining Center		0.02	7	2
Harvest Star	CNC Machine	depend on different models	0.015	10	1
Mazak	Vertical Machining Center	910550450+30-(-120)0-360	0.005	1	2
SYNTEC	Vertical Machining Center	530400300	0.01-0.005	1	2
Tmt	CNC Machine	depend on different models	0.01	8	2
Sihai	Machining Center		0.02	2	1
Kangcheng	Machining Center		0.02	2	1
Taikan	Machining Center	depend on different models	0.01	110	2
Renishaw	Probe		0.01	80	1
CNC Turning Lathe	Schutte	CNC Lathe	depend on different models	0.005	2
TSUGAMI	CNC High Precision Lathe	depend on different models	depend on different models	2	1
HELONG	CNC Lathe	depend on different models	0.01	20	2
Slotting Machine	YUYI	CNC Slotting Machine		0.01	1

Testing equipment

Equipment Name	Brand	Specification	Tolerance(mm)	QTY
3D-CMM	Serein	1.5m*1m	0.001	1
3D-CMM	Hexagon	500*500	0.001	2
Micro-hite	TESA			1
2D-CMM	Ernst			3
Microscope		45 Times		12

Surface treatment equipment

Surface Treatment Equipment List	QTY
Sand Blast Machine	1
Screen Printing Machine	4
Laser Engraving Machine	3

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Titanium Medical Parts

What are the principles of titanium alloy parts processing?

Cutting speed is an important factor affecting the temperature of the blade. Excessive cutting speed will lead to overheating of the blade, and the change in the amount of passes has little effect on the temperature. Therefore, it is a reasonable cutting method to reduce the cutting speed and increase the amount of passes in the machining of titanium alloy parts. Titanium alloy is easy to deform, and the clamping force should not be too large. Especially in the finishing process, a certain auxiliary support can be selected.